MTN625 Series Relay Control Modules - High-Power Switching Solutions
The MTN625 series provides robust relay-based switching for high-power loads and demanding applications. From standard lighting circuits to heavy-duty equipment control, these modules deliver reliable performance with comprehensive protection features.
| Model | Channels | Rating | Features | Application |
|---|---|---|---|---|
| MTN625560 | 1 | 16A/250V AC | Standard relay | General lighting |
| MTN6255199 | 1 | 16A with feedback | Status indication | Critical circuits |
| MTN625234 | 2 | 10A per channel | Dual independent | Multi-zone control |
| MTN625514 | 1 | 16A with manual | Local override | Emergency lighting |
| MTN625760 | 1 | 25A/250V AC | Heavy-duty | Power equipment |
Relay Specifications:
- Type: Electromechanical relay, SPDT
- Contact material: Silver-tin oxide (AgSnO2)
- Rated current: 16A AC1 (resistive)
- Switching capacity: 4000VA
- Mechanical life: >10,000,000 operations
- Electrical life: >100,000 operations (at rated load)
Load Compatibility:
| Load Type | Rating | Notes |
|---|---|---|
| Resistive (heating) | 16A | Full rating |
| Incandescent lighting | 10A | Inrush current derating |
| Fluorescent (uncompensated) | 10A | High inrush |
| Fluorescent (parallel compensated) | 16A | Standard rating |
| LED drivers | 16A | Check driver inrush |
| Motors (single-phase) | 4A | High starting current |
Electrical Characteristics:
- Control voltage: 230V AC ±10%
- Coil consumption: 2VA (during switching)
- Switching time: <20ms
- Release time: <15ms
- Contact resistance: <100mΩ (new)
Protection Features:
- Overvoltage protection: Varistor across contacts
- Freewheeling diode: For DC coil applications
- Thermal protection: Automatic reset at 85°C
- Short-circuit protection: External fuse required (B16 recommended)
Independent Dual Control:
The MTN625234 offers two separately controllable relay channels in one compact housing:
Channel Specifications (each):
- Rating: 10A/250V AC
- Switching capacity: 2500VA
- Independent control: Yes
- Common neutral: Optional
- Cross-interlock: Programmable
Applications:
- Two-way lighting control
- Blinds up/down (interlocked)
- Heating/cooling switchover
- Pump alternation (duty/standby)
Wiring Configuration:
MTN625234 Terminal Layout:
L1 N1 LOAD1A LOAD1B
│ │ │ │
│ │ │ └── NC contact (optional)
│ │ └────────── NO contact
│ └─────────────── Neutral (channel 1)
└─────────────────── Line (channel 1)
L2 N2 LOAD2A LOAD2B
│ │ │ │
│ │ │ └── NC contact (optional)
│ │ └────────── NO contact
│ └─────────────── Neutral (channel 2)
└─────────────────── Line (channel 2)
Local Control Capability:
The MTN625514 adds a manual override switch for emergency and maintenance situations:
Override Functions:
- AUTO position: Normal KNX control
- ON position: Force relay closed
- OFF position: Force relay open
- Status LED: Indicates actual relay state
Safety Applications:
- Emergency lighting test
- Fire alarm override
- Maintenance mode
- Fail-safe operation
Override Behavior:
| Switch Position | KNX Command | Result |
|---|---|---|
| AUTO | ON | Relay ON |
| AUTO | OFF | Relay OFF |
| ON | Any | Relay ON (forced) |
| OFF | Any | Relay OFF (forced) |
High-Current Applications:
The MTN625760 handles loads up to 25A, suitable for demanding applications:
Enhanced Specifications:
- Contact rating: 25A/250V AC (AC1)
- Switching capacity: 6250VA
- Contact gap: 3mm (enhanced isolation)
- Contact force: High-pressure design
- Arc suppression: Built-in quenching
Suitable Loads:
- Electric water heaters (up to 5.7kW)
- Air conditioning units
- Industrial fans and blowers
- Commercial lighting banks
- Motor loads up to 1.5kW (with appropriate protection)
Installation Requirements:
- Minimum wire cross-section: 4mm²
- Terminal torque: 2.5Nm
- Heat dissipation: Adequate ventilation required
- External protection: C25 circuit breaker recommended
| Application | Recommended Model | Configuration |
|---|---|---|
| Standard room lighting | MTN625560 | 1*16A per room |
| Corridor lighting | MTN625234 | 2*10A for two sections |
| Emergency lighting | MTN625514 | Manual override required |
| Water heater control | MTN625760 | 25A rating |
| HVAC equipment | MTN625760 | High inrush capability |
| Blinds/shutters | MTN625234 | Interlocked channels |
| Parameter | MTN625560 | MTN625234 | MTN625514 | MTN625760 |
|---|---|---|---|---|
| Channels | 1 | 2 | 1 | 1 |
| Rating per channel | 16A | 10A | 16A | 25A |
| Total switching capacity | 4000VA | 5000VA (combined) | 4000VA | 6250VA |
| Manual override | No | No | Yes | No |
| Feedback contact | Optional | No | Yes | Optional |
| Dimensions (mm) | 86*86*32 | 86*86*35 | 86*86*38 | 86*86*42 |
| Mounting | Flush/Surface | Flush/Surface | Flush/Surface | Surface only |
Load Calculation:
Total Load = Sum of all connected devices * Diversity factor
Example:
- 10* LED downlights @ 10W each = 100W
- 2* LED strips @ 50W each = 100W
- Inrush factor for LEDs = 1.5
- Total design load = 200W * 1.5 = 300W
- Required relay: MTN625560 (16A = 3680W, sufficient)
Cable Sizing:
| Load Current | Min Cable Size | Max Distance (230V) |
|---|---|---|
| 10A | 1.5mm² | 50m |
| 16A | 2.5mm² | 75m |
| 25A | 4.0mm² | 100m |
Protection Coordination:
- Relay rating: 16A or 25A
- Circuit breaker: B-characteristic, same rating
- Cable rating: Exceed relay rating by 25%
- Earth leakage: 30mA RCD for portable, 300mA for fixed